About Combat Asphalt Batch Mix Plant
Specification
| Aggregate Weighing Hopper | 2000 kg |
| Brand | Nilang |
| Capacity | 12 Mw |
| Fuel Type | Diesel, Light Diesel Oil , Furnace Oil |
| Model Name/Number | ABP 120 Combat |
| Country of Origin | Made in India |
| Thermo Drum (Dryer (LXD) | 7X1.8 mtrs |
| Secondary Unit | Bag House Filter |
| Screening unit (Screening Method) | Inclined Linear Vibration |
| Screening Capacity | 120 TPH |
| Pollution Control Unit Primary Type | Cyclone Type |
| Plant capacity at 3 % MoiSture content | 120 TPH |
| Number of Deck | 2 Deck |
| Mixer Capacity | 1500 kg |
| Hot Elevator Capacity | 140 TPH |
| Hot Bin 4 Storage Capacity | 4000 kg |
| Hot Bin 3 Storage Capacity | 5200 kg |
| Hot Bin 2 Storage Capacity | 3500 kg |
| Hot Bin 1 Storage Capacity | 7000 kg |
| Filter Area | 380 m2 |
| Filler Weigh Hopper | 300 kg |
| Filler Screw | 20 TPH |
| Drive Type | 4 W Friction Drive |
| Cycle Time | 45 Sec |
| Control Panel Type | Siemens PLC and SCADA (On Request) |
| Cold Feed Bins (No of Bins) | 4 Bins |
| Charging Conveyor (Capacity) | 140 TPH |
| Burner Type | High Pressure, Fully Automatic |
| Bitumen Weigh Hopper | 150 kg |
| Bitumen Pump | 450 LPM |
| Batch Size | 1500 kg |
| Bag House Filter | Reverse Air Flow |
Advanced Mixing Technology for Consistent QualityThe Combat Asphalt Batch Mix Plant employs a counterflow dryer drum and vibrating screens for superior aggregate drying and accurate material separation. Its batch mixing method, combined with automatic controls, guarantees uniform asphalt quality for demanding infrastructure projects.
Environmental Compliance and Efficient OperationWith a baghouse filter system, the plant maintains dust emissions within CPCB norms, ensuring eco-friendly operation. The water-cooled system and low fuel consumption (6.5 L/hr) support sustainable, high-capacity production while keeping operational costs in check.
User-Friendly Automation and LongevityFully automatic PLC controls and a fully enclosed AC cabin create a safe and comfortable working environment. Built with robust mild steel and premium coatings, the plant is designed for minimal maintenance and over 15 years of reliable service.
FAQ's of Combat Asphalt Batch Mix Plant:
Q: How does the automatic modulating burner optimize fuel usage in the plant?
A: The automatic modulating burner precisely regulates fuel flow based on operational requirements, resulting in efficient combustion and low fuel consumption (6.5 L/hr), while maintaining ideal aggregate temperatures for consistent asphalt quality.
Q: What process does the Combat Asphalt Batch Mix Plant use for asphalt production?
A: The plant utilizes a batch mixing method, combining dried aggregates from a counterflow dryer drum and bitumen in timed cycles-each mixing cycle takes just 45 seconds, enabling quick and efficient asphalt production.
Q: When should the plant's baghouse filter be maintained, and what are its benefits?
A: Routine inspection and cleaning should be performed as per manufacturer guidelines or when dust emission increases. The baghouse filter efficiently captures fine particulates, keeping emissions within CPCB standards and protecting the environment.
Q: Where is the Combat Asphalt Batch Mix Plant typically installed and used?
A: This plant is commonly installed at road construction sites across India due to its portability and robust design, serving industries involved in highway, expressway, and municipal road projects.
Q: What advantages does the fully automatic PLC-based control system offer operators?
A: The PLC-based control system streamlines plant operations, enables precise recipe management, reduces manual errors, and improves overall productivity by automating processes from aggregate handling to asphalt discharge.
Q: How do the aggregate bin compartments enhance production efficiency?
A: The four aggregate compartments allow simultaneous storage and precise feeding of different aggregate sizes, ensuring accurate blending and uninterrupted mixing cycles for high-quality asphalt output.
Q: What are the long-term benefits of the Combat Asphalt Batch Mix Plant's design and materials?
A: Crafted from robust mild steel with protective paint coating, the plant is engineered for durability, high efficiency, and reduced maintenance, ensuring a service lifespan of over 15 years in demanding work environments.