About Concrete Batch Mix Plant
This high performance Concrete Batch Mix Plant has been developed as per global norms. Fueled by diesel, its power requirement is around 300 KW. This plant is mainly used in building construction, water conservancy, road construction and other projects. PLC controlled mechanism of this Concrete Batch Mix Plant ensures about its error free operation. Designed by skilled personnel, this plant deserves praise for its high production rate. Long service life, low maintenance design and accurate diameter are its key aspects.
Advanced Mixing TechnologyUtilizing a twin shaft or pan-type mixer, this batch plant ensures homogeneous concrete blending within a short batch cycle of 60 seconds. The systems automatic admixture dozing and water pump guarantee precise ingredient proportions, while computerized controls optimize every step for consistent results.
Flexible Setup and MobilityAvailable in both stationary and mobile configurations, the plant is adaptable for diverse construction environments in India. Its modular design, robust steel structure, and inline or individual bins facilitate swift installation and relocation, saving operational time and effort.
Efficient and Safe OperationThe fully automatic, PLC-based panel supports easy, touch-button operation and monitoring. Its powerful motor and water-cooled system maintain stable performance under demanding conditions, from -10C to +50C. Compliance with safety and noise standards ensures a comfortable working environment.
FAQs of Concrete Batch Mix Plant:
Q: How does the Concrete Batch Mix Plant manage precise ingredient batching during operation?
A: The plant combines a PLC-based control panel, individual weighing hoppers for cement (500 kg capacity), and an automatic admixture dozing system to ensure accurate batching of input materials. The computerized system monitors each batch, maintaining strict consistency and concrete quality.
Q: What materials can be processed in this batch mixer?
A: This plant can blend cement, sand, aggregates, water, and admixtures using a twin shaft or pan-type mixer. Its four bin configuration and belt conveyor facilitate easy loading and transfer, supporting varied concrete mix designs for different construction requirements.
Q: When is it advantageous to choose a mobile concrete batch mix plant?
A: Selecting a mobile batch mix plant is beneficial for projects requiring frequent relocation, such as road construction or multiple sites. The modular setup allows for quick assembly and disassembly, minimizing setup time and maximizing productivity.
Q: Where can this batch mix plant be installed and operated?
A: The batch mix plant is designed for installation at construction sites across India, either stationary or mobile. Its robust construction and ability to operate within temperatures from -10C to +50C make it suitable for a wide range of environments, including remote or urban locations.
Q: What is the process of mixing and discharging concrete in the plant?
A: Materials are loaded into the individual or inline bins and transferred via belt conveyor to the mixer, where they are blended for 60 seconds. Post mixing, the concrete is discharged at a height of up to 3.8 meters, ready for further handling such as loading into transport vehicles or pouring formwork.
Q: How does the automated control system enhance plant efficiency and safety?
A: The plants PLC-based control panel ensures seamless operation by automating batching, mixing, and dosing functions. This reduces manual errors, optimizes batch cycles, maintains safety controls, and allows operators to monitor real-time performance with minimal intervention.
Q: What are the benefits of using this concrete batch mix plant for large-scale projects?
A: Benefits include high production rates (up to 120 m/hr), reliable performance, low noise (<85 dB), and minimal maintenance. Its sturdy mild steel structure, fully automatic operation, and efficient mixing technology ensure superior concrete quality and reduced operational costs, making it ideal for demanding construction projects.