About ABP 200 - 200 TPH Plant
ABP 200 - 200 TPH Plant is reckoned for its high speed operation and optimum production capacity. This plant is equipped with thermo drum driver type 4W friction drive, 7 x 1.6 meter thermo drum dryer, secondary bag house filter for reverse air flow and two decks for screening purpose. Screening capacity of this plant is 120 TPH. Offered ABP 200 - 200 TPH Plant has 250 m3 filtering area. As part of its advanced features, this plant boasts of having 20 kg bitumen hopper, 450 lpm bitumen pump and 10 Mw burner which is fueled by LDO/furnace oil/diesel.
Specification
| Aggregate Hopper Capacity | 1400 Kg |
| Brand | Nilang |
| Model Name/Number | ABP 100 |
| Country of Origin | Made in India |
| Thermo Drum Driver Type | 4 W Friction Drive |
| Thermo Drum Dryer (LxD) | 7 x 1.6 mtrs |
| Secondary Bag House Filter | Bag House Filter Reverse Air Flow |
| Screening Method Inclined Linear vibration No. of Deck | 2 Deck |
| Screening Capacity | 120 TPH |
| Primary Type | Centrifugal Cyclonic Pre Separator |
| Plant Capacity @3% Moisture Content | 100 TPH |
| Model Number | ABP 100 |
| Mixer Capacity | 1200 Kg |
| Hot Mix Storage Silo Capacity Range | 15 Ton |
| Hot Aggregate Bin Unit No. of Bins | 4 Bins |
| Heating System Hot Oil Heater Capacity | 300000 Kcal / hr |
| Filter Area | 250 m3 |
| Filler Silo Capacity Range | 3 m3 |
| Filler Screw Capacity | 15 TPH |
| Cycle Time | 45 Sec |
| Control Panel Type | Siemens PLC (SCADA on Request) |
| Cold Feed Bins Capacity | 25 m3 |
| Cold Feed Bins | Four Bins |
| Charging Conveyor Capacity | 120 TPH |
| Capacity Range Direct / Thermic oil heating | 30 Ton |
| Burner Type | High Pressure, Fully Automatic, Modulating |
| Burner Hot Elevator Capacity | 120 TPH |
| Burner Fuel | Diesel, Furnace Oil, LDO |
| Burner Capacity | 10 Mw |
| Bitumen Pump | 450 LPM |
| Bitumen Hopper Capacity | 200 Kg |
| Batch Size | 1200 Kg |
Advanced Burner FlexibilityThe ABP 200 offers a fully automatic burner compatible with oil, electric, or gas, providing users with adaptability to fuel choice and operational efficiency. This feature helps in optimizing costs and supports sustainable energy management across various project scopes and locations.
Efficient Mixing and Aggregate HandlingEquipped with four aggregate bins and a multi-deck linear vibrating screen, the plant ensures precise aggregate blending. The batch mixing system delivers consistent asphalt quality, while the belt conveyor facilitates smooth aggregate feeding for uninterrupted production.
Superior Dust and Emission ControlA combination of primary cyclone separator and either a wet scrubber or bag house secures minimal dust emission. The low emission design not only meets environmental standards but also reduces after-treatment costs for operators.
Automated Operation and Precision ControlThe ABP 200 uses a PLC-based control panel for centralized monitoring and process automation. Computerized and fully automatic features allow for accurate temperature control, precise mixture discharge, and real-time system feedback, making operation straightforward and reliable.
FAQs of ABP 200 - 200 TPH Plant:
Q: How does the ABP 200 ensure precise asphalt mixing?
A: The ABP 200 utilizes a batch mixing method combined with a PLC-based control panel, linear motion multi-deck vibrating screens, and a pneumatically operated discharge gate to maintain consistent mix quality and accurate proportioning throughout each 45-second mixing cycle.
Q: What are the main benefits of the fully automatic burner system in this plant?
A: The fully automatic burner is compatible with oil, gas, and electricity, enabling flexible fuel use, reducing manual intervention, and enhancing operational efficiency. It also supports optimized fuel consumption, ranging from 5.5 to 6.5 liters per ton when oil-fired.
Q: When is the ideal application for the ABP 200 plant?
A: The ABP 200 is best suited for road construction and asphalt production projects that require high output, consistent mix quality, and adherence to environmental and energy standards. Its stationary setup is designed for long-term use at dedicated project sites.
Q: Where can the ABP 200 batch plant be used?
A: The ABP 200 is exported and supplied throughout India, suitable for use in urban, rural, and highway construction locations due to its stationary design and robust structure.
Q: What process does the ABP 200 follow for dust collection and air purification?
A: The plant employs a primary cyclone separator along with a wet scrubber or bag house to efficiently capture and filter out dust particles, ensuring low emission levels and alignment with environmental regulations.
Q: How do users benefit from the computerized and automated operation of the ABP 200?
A: Computerized control via the PLC-based panel enhances operational accuracy, reduces manual workload, improves safety, and allows for easy monitoring of key parameters such as temperature, mixing time, and lifting speed.
Q: What types of materials are used in constructing the ABP 200?
A: Constructed with mild and high-grade steel and paint-coated surfaces, the ABP 200 offers excellent structural integrity, corrosion resistance, and long service life even in demanding site conditions.