Automatic Asphalt Batch Mix Plant

About Automatic Asphalt Batch Mix Plant

Automatic Asphalt Batch Mix Plant features many advanced features. It has low operating cost and enables higher productivity. This is essentially used for the road projects and makes effective use of waste and recycled materials. The plant is needed for blending the padding and dry warm aggregates. These can prepare the homogeneous mixture at the needed temperature. It is suited for the construction of parking lot, highway, and city roads. It is offered with the brand name of Nilang and runs from Diesel, LDO, and Furnace Oil.  

 Silent features:

• Optimal fuel efficiency
• Energy efficiency
• AC Motors
• The sturdy skid on the Mixing tower saves costly RCC work. Tower rests only on PCC work.
• New and big hot bin with 10% increased storage capacity has an extra wide gate for free fall of aggregates which reduces the batch time. 
• Gate cylinder is in open atmosphere. 
• No chances of damage to the pneumatic cylinder seal kit.
• Batch tower comes with screen bypass duct. Screen is at the bottleneck of batch mix plant. It is possible to operate plant without screening material. All material is collected in first bin. AC drive of Aggregate bin feeder sets the material proportion. 
• Provision of adding Recycle Asphalt. With Screen bypass, the plant handles RAP up to 20%. RAP is added to hot elevator to heat it by superheated virgin aggregates by the process of conduction.
• Hot bucket elevator system.
• Four / Five deck vibratory screen.
• Insulated Counter flow Dryer Drum comes fitted with automatic multi fuel burner.
• Four / Five hoppers to store hot aggregates.
• Weighing unit for aggregates, bitumen, filler and hot mix.
• Bitumen storage and heating system with thermic heater.
• Computerized control panel with option to store several hotmix recipes that can be frequently changed.
• Bag type air pollution control system with bag filters together with exhaust fan and chimney.
• Filler elevator for dust that is recovered from bag filters.
• Hot mix silo with two compartments, intermediate hopper, discharge doors and level indicator.
• All major bought out items are imported from countries, like Germany, Italy, Korea, France, and Japan.
• Asphalt batching mix plant is packaged in a container for easy transportation and quick installation.

Specification

Aggregate Hopper Capacity	2200 kg
Brand	Nilang
Model Name/Number	ABP 160
Thermo Drum Dryer (LxD)	8x2.1 Metres
Thermo Drum Driver Type	4 W Friction Drive
Secondary Bag House Filter	Bag House Filter Reverse Air Flow
Screening Method Inclined Linear Vibration Number of Deck	4 Deck
Screening Capacity	180 TPH
Primary Type	Centrifugal Cyclonic Pre Separator
Plant Capacity 3% Moisture Content	160 TPH
Mixer Capacity	2000 Kg
Hot Mix Storage Silo Capacity Range	15/50/100 Ton
Hot Aggregate Bin Unit No. of Bins	4 Bins
Heating System Hot Oil Heater Capacity	500000 Kcal/Hr
Filter Area	380 M2
Filler Silo Capacity Range	3/7 m3
Filler Screw Capacity	25 TPH
Filler Hopper	300 kg
Cycle Time	45 Sec
Control Panel Type	Siemens PLC
Cold Feed Bins	4 Bins
Cold Feed Bin Capacity	40 m3
Charging Conveyor Capacity	180 TPH
Capacity Range Direct / Thermic oil heating	30,2 Nos
Burner Type	High Pressure, Fully Automatic, Modulating
Burner Hot Elevator Capacity	180 TPH
Burner Fuel	Diesel, LDO, Furnace Oil
Burner Capacity	14 Mw
Bitumen Pump	450 LPM
Bitumen Hopper Capacity	225 Kg
Batch Size	2000 Kg

 

Superior Quality and Capacity

This asphalt batch mix plant boasts a robust production capacity ranging from 80 to 160 tons per hour, ideal for demanding road construction projects. The twin shaft mixer ensures homogenous mixing, while the bag house filter keeps emissions controlled. Large storage capacities and automated systems result in uninterrupted, high-quality asphalt output.


Advanced Automation and Control

Equipped with a fully automated PLC-based control system and SCADA interface, this plant enables precise monitoring and real-time adjustments to process variables. Operators benefit from easy, reliable operation and consistent asphalt quality, enhancing efficiency and safety on-site.


Cost-Efficient and Low Maintenance

Engineered for reduced operational costs, this batch mix plant features fuel flexibilityaccommodating diesel, heavy oil, or natural gasand a water-based cooling system to improve equipment longevity. Its design minimizes downtime and maintenance needs, resulting in lower lifecycle costs for businesses.