About Bitumen Sprayer
We are involved in the process of manufacturing and supplying wide range of various machines to our esteemed clients. Here we are providing Bitumen Sprayer that is made from perfect quality of required material with the help of modern technology which ensure the excellent performance and long service life of the same. The delivery of this Bitumen Sprayer is done by us at a reasonable price rate without any kind of delay.
Salient Features
- Completely insulated tank
- Bitumen tank cladded with Stainless Steel / Galvanized Iron sheet with Cera / Glass wool
- Air-cooled diesel engine and positive displacement gear pump that consume low fuel
- Foldable Spray bar
- Hand spray bar
- Suits standard truck chassis
- High efficiency heating system
- Safety and convenience in operation
- Unique pressure cleaning system
COMPONENTS OF BITUMEN SPRAYER:
- Air compressor
- Completely insulated galvanised or stainless steel sheet built bitumen tank comes with an automatic burner that heats the bitumen at desired temperature.
- Bitumen pumping system comprises positive displacement gear pump, bitumen lines as well as valves.
- 25 H.P. air cooled two-cylinder engine.
- Foldable spray bar with standard 2.5 mtrs. width that can be extended up to 4.2 mtrs. is fitted with pneumatically operated and adjustable nozzles fitted at standard pitch of 225 mm. At 0 - 6 kg/sqm pressure, spray bar delivers bitumen.
- Manual hand spraying attachment
- Bitumen sprayer incorporates automated and operational controls that make the equipment rugged, convenience to use and maintain. Based on the asphalt parameters requirement per unit area for a task, the automation is decided. Also, asphalt flow is automatically controlled on the basis of the speed of the truck.
- Cleaning system to prevent clogging post use.
Specification
| Model | NBD - 4000 | NBD- 6000 | NDB - 8000 | NBD - 10000 |
| Tank Details |
| Length - L | 2400 mm | 3000 mm | 4000 mm | 4400 mm |
| Width - W | 2108 mm | 2108 mm | 2108 mm | 2208 mm |
| Height - H | 1708 mm | 1708 mm | 1708 mm | 1758 mm |
| Capacity | 4000 ltr | 6000 ltr | 8000 ltr | 10000 ltr |
| Manhole | 600 mm | 600 mm | 600 mm - 2 Nos. | 600 mm - 2 Nos. |
| Insulation | 50 mm | 50 mm | 50 mm | 50 mm |
| Shape | Elliptical | Elliptical | Elliptical | Elliptical |
| Burner |
| Type | Compressed Air Type | Compressed Air Type | Compressed Air Type | Compressed Air Type |
| Burner Fuel Tank | 50 ltr | 50 ltr | 50 ltr | 50 ltr |
| Engine Fuel Tank | 20 ltr | 20 ltr | 20 ltr | 20 ltr |
| Service Tank | 20 ltr | 20 ltr | 20 ltr | 20 ltr |
| Recommended Chassis |
| Wheel Base - WB | 148 inch | 176 inch | 182 inch | 198 inch |
| Clear Chassis Length - CL | 5000 mm | 5600 mm | 6600 mm | 7000 mm |
| Min. Height of Chassis - CH | 1150 mm | 1150 mm | 1150 mm | 1150 mm |
| Bitumen Pump | Internal Gear Pump | Internal Gear Pump | Internal Gear Pump | Internal Gear Pump |
| Driving Unit |
| Engine Model | Kirloskar HA 294 | Kirloskar HA 294 | Kirloskar HA 294 | Kirloskar HA 294 |
| Engine Output | 18.5 kW 2000 rpm, Air Cooled | 18.5 kW 2000 rpm, Air Cooled | 18.5 kW 2000 rpm, Air Cooled | 18.5 kW 2000 rpm, Air Cooled |
| Air Compressor | Twin Cylindered, 2.25 kW | Twin Cylindered, 2.25 kW | Twin Cylindered, 2.25 kW | Twin Cylindered, 2.25 kW |
High-Performance, Accurate Asphalt ApplicationAchieving precise asphalt spraying is crucial for quality roadwork. This bitumen sprayer offers a spray accuracy of 1.5%, facilitated by a pneumatically-operated, multi-nozzle bar. The analog control panelequipped with manual overrideallows operators to adjust settings easily, while the adjustable brass nozzles ensure even distribution across the pavement.
Advanced Heating and Safety SystemsEquipped with a thermic oil coil heating system and an imported automatic pressure oil burner, the sprayer maintains asphalt temperatures from 80C to 200C for consistent application. Safety is paramount, with high-temperature cutoffs and overflow valves designed to prevent hazards during operation.
Durable, Efficient Construction and MobilityBuilt with a heavy-duty double axle, the truck-mounted units mild steel tank and 50 mm glass wool insulation withstand demanding job site conditions. The 14 HP diesel engine powers an engine-driven rotary gear pump (capacity 500 LPM), and the cleaning system is diesel-powered and pneumatically operated, making maintenance straightforward.
FAQs of Bitumen Sprayer:
Q: How does the automatic pressure oil burner improve the heating process in the Bitumen Sprayer?
A: The imported automatic pressure oil burner ensures rapid and consistent heating of the bitumen through a thermic oil coil system, maintaining the optimal temperature range of 80C to 200C. This enables efficient melting and consistent spray quality, reducing manual intervention and minimizing heat loss.
Q: What is the process for operating the foldable, multi-nozzle spray bar?
A: The foldable spray bar features multiple brass nozzles controlled pneumatically from the analog control panel. Operators can easily adjust spray width up to 2.4 m and coverage, ensuring uniform bitumen application over 4.5 m/min. The adjustable nozzles can also tailor flow based on job requirements.
Q: When should I use the pneumatically operated diesel cleaning system?
A: It is recommended to use the cleaning system after each spraying session or whenever changing grades of bitumen. This ensures residual bitumen does not harden or clog the nozzles and internal lines, maintaining optimal spraying performance and extending equipment life.
Q: Where can the Bitumen Sprayer be deployed for road construction projects?
A: This truck-mounted, wheel-mounted sprayer is suitable for use on various road construction sites across India and beyond, particularly where large-scale, precise bitumen application is required. Its sturdy frame and mobility make it ideal for both urban and rural roadwork.
Q: What are the key safety features integrated into this Bitumen Sprayer?
A: Safety is prioritized with high-temperature cutoffs and overflow safety valves to prevent overheating and spillage. The 50 mm thick glass wool insulation on the tank further protects against accidental burns, ensuring safer operation for personnel.
Q: How does the engine-driven rotary gear pump contribute to the spraying process?
A: The 14 HP diesel engine powers a rotary gear pump with a 500 LPM capacity, ensuring steady and reliable delivery of bitumen from the tank to the spray bar. This arrangement supports continuous, uniform spraying without pressure fluctuations.