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Bitumen Drum Decanter Plant

Name: Bitumen Drum Decanter Plant
Brand: NILANG ASPHALT EQUIPMENTS PVT. LTD.
Price: 1450000 INR
Availability: InStock

Price 1450000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Bitumen Drum Decanter Plant Specification

Diameter
Standard drum diameter up to 600 mm

Phase
3 Phase

Shape
Rectangular with cylindrical drum chambers

Torque
High-torque hydraulic drum tilting system

Product Type
Bitumen Drum Decanter Plant

General Use
Melting and decanting bitumen from drums for road construction and asphalt plants

Material
Mild Steel

Type
Drum Melting Equipment

Capacity
3 to 7 tons per hour (varies by model)

Weight (kg)
Approx. 7000 - 11000 kg (model dependent)

Computerized
No

Automatic
Yes

Touch Screen
No

Control System
PLC based control panel

Surface Treatment
Anti-corrosive paint coated

QC System
ISO certified quality checks

Tolerance
Standard industrial tolerance

Drawing
Available on request

Voltage
220 Volt (v)

Dimension (L*W*H)
8.5 m x 2.3 m x 2.8 m (approx.)

Feature
Continuous production, thermal insulation, low power consumption

Color
Industrial yellow or as required

Maximum Drum Size
200 Liter barrels/drums

Safety Features
Over-temperature protection, Emergency shut-off

Environmental Compliance
Meets local pollution control norms

Noise Level
< 75 dB(A) during operation

Power Consumption
10 KW - 15 KW (model wise)

Decanting Efficiency
Up to 99% bitumen recovery

Installation Time
2 to 3 days with skilled manpower

Heating System
Thermic oil or hot air system

Bitumen Output Temperature
120C to 160C

Fuel Used
Diesel, LDO, or Furnace oil

Transportability
Skid mounted / Towable versions available

Ambient Operating Temperature
-10C to +50C

Number of Drums Processed
16 Drums per batch (approx.)

Maintenance Requirement
Low, with easily accessible components

Bitumen Drum Decanter Plant Trade Information

Minimum Order Quantity
1 Unit

Supply Ability
10 Units, , Per Month

Delivery Time
15 Days

About Bitumen Drum Decanter Plant

This automatic Bitumen Drum Decanter Plant is useful for reheating and melting of bitumen at 200 degree C temperature prior to its application on road surface. Made of mild steel, this decanter system comes with 4 TPH to 5 TPH production capacity range. This automatic plant has facility like automatic oil barrel reversing function for melting of bitumen. As its result, labor cost is saved which in turn reduces project cost. Internal circulation function of its bitumen pump improves heat transfer co-efficiency process which in turn boosts melting speed of bitumen. Offered Bitumen Drum Decanter Plant is also equipped with automatic slag removal arrangement. Its enclosed structure prevents environmental pollution.

Specification

Country of Origin	Made in India
Brand	Nilang
Capacity	4-5 TPH
Model Number	3R X 9D
Usage	For Reheat and Melting of Bitumen
Material	Mild Steel
Temperature Range	200 Degree C
Automation Grade	Automatic

Superior Bitumen Recovery and Efficiency

This plant is designed to decant bitumen from drums with up to 99% recovery efficiency, minimizing material loss and maximizing productivity. The high-torque hydraulic drum tilting system ensures thorough emptying, and thermal insulation maintains optimal melting temperatures. The automated process guarantees a streamlined, continuous operation for large-scale roadwork or asphalt mixing projects.

Robust Safety and Environmental Compliance

Equipped with advanced safety mechanisms such as over-temperature protection and emergency shut-off, this decanter plant is built for safe, trouble-free operations. Its noise level remains below 75 dB(A), and the system adheres to local pollution norms, ensuring environmentally responsible usage in any setting.

Flexible Deployment and Quick Installation

Available in skid-mounted and towable versions, this plant is easily relocatable to various project sites. With a rapid setup time of 2 to 3 days using skilled manpower, it is well-suited for contractors seeking decreased downtime and increased operational flexibility. The compact, rugged design withstands a wide range of temperatures and industrial conditions.

FAQ's of Bitumen Drum Decanter Plant:

Q: How does the Bitumen Drum Decanter Plant operate during the bitumen melting process?

A: The plant uses either a thermic oil or hot air system to heat and melt bitumen from inside 200-liter drums placed in its decanting chamber. Hydraulically tilted drums facilitate complete extraction, and the process is automatically managed by a PLC-based control panel, ensuring consistent output temperatures between 120C and 160C.

Q: What types of fuel can be used to operate the heating system?

A: The plant can utilize diesel, LDO (light diesel oil), or furnace oil as fuel sources for the heating mechanism, offering flexibility based on local fuel availability and operational preferences.

Q: When should I consider using this decanter plant in my road construction project?

A: You should use this plant whenever you need to efficiently melt and decant bitumen from standard drums for large-scale paving or asphalt jobs, especially when a continuous and high-capacity supply of liquid bitumen is crucial to project timelines.

Q: Where can this drum decanter plant be installed, and is it suitable for remote locations?

A: Thanks to its skid-mounted and towable designs, the plant can be quickly deployed on various job sites, including remote or temporary project locations. Its compact footprint and durable build allow for installation in diverse environments, handling ambient temperatures from -10C to +50C.

Q: What benefits does this decanter plant provide over manual bitumen melting methods?

A: This automated system delivers higher decanting efficiency (up to 99%), lowers manual labor, reduces safety risks, and ensures minimal energy consumption. The continuous production capability directly supports project deadlines and helps maintain consistent quality for road construction.

Q: How easy is it to maintain the Bitumen Drum Decanter Plant?

A: The plant is engineered for low maintenance, featuring easily accessible components and anti-corrosive paint coatings. Routine maintenance is straightforward, minimizing downtime and operational costs.

Q: What safety and environmental features are included in the plant?

A: The system is equipped with over-temperature protection and emergency shut-off mechanisms. It maintains a noise level below 75 dB(A) and is compliant with local pollution control standards, ensuring safe and environmentally sound operation.

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