About Automatic Wet Mix Plant
As a reputed manufacturer and supplier of the qualitative range of machines and plants, here we are supplying Wet Mix Plant which is made by using required materials with the help of sophisticated technology. It is known for its less force utilization, high productivity and low support. This plant is utilized at building destinations for blending of development materials. Offered Wet Mix Plant is demanded in the market for its attributes like high blending proficiency, predictable execution and strong development.
WMM Consist of:
- Four bin aggregate feeder
- Load out conveyor
- Storage hopper
- Control panel
- Single deck vibratory screen
- Collecting conveyor
- Pug mill
- Water tank
SILENT FEATURES:
- Alloy steel Ni-hard tips for paddle arms that can be adjusted and replaced if required.
- Special alloy steel liner plates are corrosion and abrasion resistant. These plates require less power and can be replaced if required.
- Heavy duty structure is used for all conveyor structures.
- Better blend and fluent discharge of blended material.
- Solid construction, world-class components are precisely engineered for base course applications.
- Uniform blending and delivery of blended materials without separation.
- Accessories and controls for all kinds of additives such as cement, emulsion, lime, etc.
- Accurate proportioning and mixing of aggregates and additives for proper graded materials.
Specification
| Auxillary Drive Motor | 2,2 kW |
| Brand/Make | Nilang |
| Model Name/Number | WMM 250 |
| Country of Origin | Made in India |
| Water Tank Drive Motor | 5.5 kW |
| Water Tank Capacity | 18 m3 |
| Total Connected Load | 80.8kW |
| Total Capacity | 40 m3 |
| Recommended Genset Capacity | 150 KVA |
| Rated Output | 250 TPH |
| Pug Mill No. of Paddle Arms | 64 Arms |
| Pug Mill Drive Motor | 45 kW |
| Pug Mill Capacity | 3 m3 |
| Over Size Removal Screen Drive Motor | 2.2 kW |
| Open Land Requirement | 50 x 35 Metre |
| Number of Bins | 4 Bins |
| Mesh Size | 65 x 65 mm |
| Gathering Drive Motor | 5.5 kW |
| Gathering Conveyor Belt (W x L) | 600 x 36880 mm |
| Filler Silo Capacity | 28.5m3 |
| Feeding Capacity | 260 TPH |
| Feeder Charging Width | 3.6 mtrs |
| Conveyor Drive Motor | 5.5 kW |
| Conveyor Belt (W x L) | 600 x 15025 mm |
| Connected Load | 4.5 kW |
| Bin Vibrator (1 No.) | 0.18 kW |
Advanced Mixing TechnologyEquipped with a twin shaft pug mill mixer, the plant guarantees efficient and uniform wet mix production. The load cell based calibration ensures consistent quality, while the computerized PLC control panel enables fine-tuned adjustments for customized mixes.
Robust and Modular DesignDesigned for heavy-duty use, its modular steel chassis enables easy transport and onsite assembly. The plant can be configured as stationary or mobile, depending on project requirements, with accessories like load out conveyor and control cabin enhancing operational flexibility.
Efficient Operation and ComplianceWith an automation grade set to automatic and a fully automatic lubrication system, operational downtime and manual intervention are minimized. The plant adheres to CPCB environmental norms and is equipped with a dust suppression water spraying system, ensuring workplace safety and regulatory compliance.
FAQ's of Automatic Wet Mix Plant:
Q: How is material mixing achieved in the Automatic Wet Mix Plant?
A: Material mixing is performed using a twin shaft pug mill mixer coupled with a load cell-based calibration system. This ensures a continuous, homogeneous blend of aggregates, water, and additives, with efficiency rates exceeding 98%.
Q: What are the water and aggregate storage capacities of the plant?
A: The plant offers a water tank capacity between 10,000 and 20,000 liters and features four aggregate storage bins, each with a standard capacity of 10 m3, allowing for a stable supply during intensive production cycles.
Q: Where can the Automatic Wet Mix Plant be installed and operated?
A: Suitable for construction projects in varied locations, the plant's modular structure supports easy onsite installation and commissioning, offering both stationary and mobile configuration options as per project requirements.
Q: What is the process for transporting and installing the plant?
A: The plant is designed for modular dismantling, enabling convenient transportation. Upon arrival at the site, manufacturer-provided onsite installation and commissioning services ensure correct assembly and operational readiness.
Q: When is vibration screening required, and how is it integrated?
A: A vibrating screen unit is available as an optional accessory, commonly needed when precise aggregate size control is required during mix production. It can be easily integrated into the plant layout as per application needs.
Q: What are the main usage applications of this wet mix plant?
A: This plant is extensively used for constructing roads, highways, and runways, delivering wet mix macadam at rates up to 250 tons per hour, meeting demanding infrastructure development schedules efficiently.
Q: What benefits does the Automatic Wet Mix Plant offer over manual systems?
A: Benefits include automated batching, precise mixing, reliable computerized operation, minimal maintenance, robust build, and compliance with CPCB norms, resulting in improved productivity, higher quality output, and safer working conditions.